Injection Molding Solutions

Injection Molding Solutions, led by principal John W. Bozzelli, specializes in scientific injection molding training, consulting, and the development of technical processing tools. The company provides a range of professional services, including plant and machine audits, resin development, and expert troubleshooting for complex manufacturing challenges such as thin-wall, medical, and micro-molding applications. By promoting a disciplined, data-driven approach often referred to as decoupled or systematic molding, the firm helps manufacturers move away from relying on machine set points to focusing on plastic variables. This methodology is designed to improve consistency, reduce cycle times, and optimize overall process efficiency across various electric or hydraulic molding machines.

These resources are critical for injection molding plants aiming to remain internationally competitive in the North American market. Clients leverage Bozzelli’s expertise and proprietary spreadsheets—such as the Universal Setup Sheet and Viscosity Curve tools—to document and validate processes that meet stringent quality standards for industries like medical and automotive. The firm’s work is supported by hands-on seminars and at-the-press training that prioritize practical implementation, allowing processors to move setups between different machines reliably. By solving recurring production issues and teaching fundamental plastic behavior, the company enables customers to increase profitability and ensure robust, documented manufacturing workflows.