Reactive Fusion Ltd.

Reactive Fusion Ltd is a UK-based additive manufacturing company that has developed a proprietary hybrid additive manufacturing technique. This approach utilizes a method similar to binder jetting but replaces traditional heat or ultra-violet light curing processes with a novel chemical reaction. By employing inkjet technology to selectively combine powdered and liquid materials, the process is designed to be both precise and scalable, allowing for the direct production of components made from engineering-grade polyurethane and polyurea. The technology originated from research at the University of Nottingham and is focused on delivering functional, high-performance polymer parts with the design freedoms inherent to additive manufacturing.

This manufacturing-ready solution is intended to streamline supply chains and provide new capabilities for sectors requiring advanced polymer components, such as automotive and aerospace. By eliminating the energy-intensive heat or UV curing stages, the process offers a different approach to material consolidation in polymer additive manufacturing. The company, which is a spin-out from the university, aims to translate these scientific advancements into industrial applications, enabling the creation of robust, complex parts that meet rigorous engineering standards. Their work is supported by an expert team with extensive experience in additive manufacturing processes, material science, and chemical engineering.