Adaptive machine learning system for optimizing injection molding

Technology
In development
University

This innovative system integrates optimal experiment design with adaptive machine learning to optimize and predict cycle times in injection molding, addressing the challenge of data distribution shifts across different machines and environments.

Overview

The proposed solution is a cutting-edge adaptive machine learning system designed to optimize and predict cycle times in injection molding processes. Traditional machine learning models struggle with distribution shifts when applied to new environments, leading to inaccurate predictions. Our system overcomes this by integrating an optimal experiment design component with an adaptive time-series prediction model. This approach ensures accurate cycle time predictions by learning from real-time data collected from specific machines in their operational settings.

Technical specifications

Key features:

  • Optimal Experiment Design: Utilizes block design theory to systematically vary machine settings, enabling efficient and reliable data collection.
  • Adaptive Time-Series Prediction: Employs distribution-free uncertainty quantification techniques to predict cycle times, adapting to new data environments and reducing errors associated with distribution shifts.
  • Scalability: Designed to function across various machine settings, manufacturers, and materials, maintaining accuracy and efficiency.
Technology readiness level

The technology is currently at TRL 4, indicating that the core components have been developed and validated in a laboratory environment. Further implementation and testing in real-world settings are planned to advance the readiness level.


About University of South Australia

Formerly a comprehensive public research university based in Adelaide, UniSA operated multiple city and regional campuses; operations transitioned to the new Adelaide University on January 1, 2026, with an official opening on January 29, 2026. For industry, a one‑stop Enterprise Hub streamlined access to consulting, testing and bespoke training. Co‑located facilities in Adelaide BioMed City (including the UniSA Cancer Research Institute/Bradley Building) enabled close links with hospital partners, while the Mawson Lakes campus adjoined Technology Park to anchor defence and advanced‑technology collaborations. Research was consistently supported by competitive national funding from the Australian Research Council and the National Health and Medical Research Council, often alongside matched industry support. Commercialisation was backed by a dedicated technology transfer function and the Innovation & Collaboration Centre’s incubation and acceleration programs.

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