Ai-enabled multi-sensor adaptive smart separation system
Rapta's AI-enabled multi-sensor system automates defect detection and sorting, integrating easily with existing infrastructure to enhance efficiency and reduce misclassification. This compact solution offers machine predictive maintenance and high-speed operation.
Overview
Rapta, Inc. introduces an innovative AI-enabled multi-sensor adaptive smart separation system designed to transform industrial sorting and inspection processes. By leveraging AI-driven vision and integrated digital sensors, this system automates defect detection, classification, and real-time corrective guidance, significantly improving quality and efficiency. The solution achieves less than 0.5% weight-based misclassification and over 50% energy-efficient throughput with AI-enhanced adaptive sorting. Its compact design integrates seamlessly with existing infrastructure, providing a cost-effective upgrade.
Technical specifications
- AI-Enabled Vision: Utilizes deep learning for real-time defect detection and correction.
- Multi-Sensor Integration: Incorporates EO, VNIR, SWIR, acoustic, MW, and X-ray sensors for comprehensive material classification.
- High-Speed Operation: Capable of processing 15-20 metric tons per hour with self-optimizing AI.
- Machine Predictive Maintenance: Provides alerts to optimize machine performance and preemptively address maintenance needs.
- User-Friendly Interface: No-code UI displays and proprietary AI software enable ease of use without specialized expertise.
- Flexible Deployment: Integrates with existing MES software and infrastructure.
Technology readiness level
This technology is at TRL 6, having been validated in relevant environments. Future validation plans include extensive testing and optimization using multi-sensor data and closed-loop feedback for continuous performance improvements. These efforts will further refine AI models and enhance system-level qualifications, paving the way for broader commercialization.
About Rapta, Inc.
Rapta, Inc. is an Agentic AI software company that provides a manufacturing platform designed to improve productivity, quality control, and workforce training. The platform integrates with standard factory compute hardware and utilizes visual, no-code action builders to process data from video and sensors. By leveraging AI to capture expert assembly knowledge, the system generates standard work instructions, offers real-time operator training, and performs automated quality inspection. This solution allows manufacturers to standardize processes across facilities, accelerate new product introduction ramp-ups, and gain detailed operational insights through task-level analytics and API integrations.
The company serves major industrial sectors, including defense primes and medical device manufacturers, by helping them scale production, eliminate rework, and reduce error costs. By creating a unified feedback loop between engineering, production, and quality departments, the platform supports manufacturers in meeting reliability milestones and securing certifications, such as Department of Defense full-rate production approvals. Headquartered in Tigard, Oregon, with additional presence on Florida's Space Coast, Rapta has gained industry recognition, including selection for the Northrop Grumman Technology Accelerator and funding from institutional investors to further its mission of transforming manufacturing productivity.
delivered to your inbox.