Barrier coating of paper and paperboard

Facilities & testing
Company

Our extensive range of pilot coating equipment can help development of sustainable fiber-based packaging materials. Projects often include plastic replacement, biobased coatings, and novel coating structures.

Machine 1: Pilot dispersion coater.

  • Web width: 600 mm
  • Several application methods including: Rod, Curtain, Blade, Filmpress, Jet, Roll
  • Massive drying capacity: 3 IR + 4 air flotation dryers
  • Speeds up to 3000 m/min
  • Calendering possible

Machine 2: Extrusion coater + Extrusion laminator

  • Web width: max 500 mm
  • 4 extruders, multiple selector plugs
  • Up to 5 layers
  • Speeds up to 400 m/min
  • Several surface treatments possible: Corona, flame, UV, pre-coating

Machine 3: Gravure coater + test laminator

  • Web width: 400 mm
  • Application of coating by anilox roll (several volumes available) or by air-assisted spray
  • Speeds up to 100 m/min
  • Air drying
  • Wet and dry lamination possible

Machine 4: Sheetfed offset printer

  • Sheet size max 530 x 740 mm
  • Max speed 15.000 sheets/hour
  • Application of coating by flexo varnishing unit (banded anilox roll)

A well-equipped coating kitchen supports with coating formulation preparation. All machines can be supported by extensive laboratory services offered on site.

For inquiries contact: Mikko Mensonen, mikko.mensonen@kcl.fi Watti Lehtimäki, watti.lehtimaki@kcl.fi


About KCL (Oy Keskuslaboratorio-Centrallaboratorium Ab)

KCL (Oy Keskuslaboratorio-Centrallaboratorium Ab) is a service provider specializing in research, piloting, and laboratory testing for the bioeconomy and forest industries. The company offers a comprehensive platform that includes fiber processing, dispersion and extrusion coating, printing, finishing, and contract manufacturing. By providing scalable, open-access facilities, KCL enables clients to transition innovations from laboratory concepts to industrial-scale pilot production, helping them develop sustainable, fiber-based products and novel biomaterials.

These services are critical for organizations looking to accelerate their R&D processes, validate new solutions, and achieve market entry with confidence. KCL operates an ISO 17025 accredited laboratory that provides performance testing, chemical analysis, and microbiological assessments. With over 100 years of history, the company collaborates with global partners to support circular economy initiatives, barrier material development, and the optimization of biomass processing, ensuring that product development is both efficient and aligned with environmental standards.

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