Data-driven microwave-assisted optimisation of edible oil refining

Overview

The data-driven, microwave-assisted optimisation of edible oil refining revolutionizes traditional refining processes by integrating innovative microwave technology and digital control systems. This solution targets key stages of oil refining, such as bleaching, dewaxing, and pre-deodorising, to enhance oil-adsorbent contact, reduce residence times, and lower energy and chemical usage. By implementing this technology, refineries can achieve higher yields and lower operational costs while minimizing environmental impact.

Technical specifications

Key features:

• Microwave-assisted processing: Utilizes a rotary microwave furnace platform to improve oil-adsorbent interactions, leading to shorter processing times and reduced filter aid usage.
• AI-supported control: Digital control systems enhance process efficiency by optimizing energy use and reducing chemical consumption.
• Process intensification: Optimizes neutralisation and washing sequences to lower oil losses and water usage, and tests alternative adsorbents for improved efficiency.
• Scalability: Designed for pilot-scale implementation with the potential for retrofits in existing facilities, ensuring compatibility with current industrial operations.

Technology readiness level

The technology is currently at TRL 5, indicating that it has been validated in a relevant environment. The focus is on pilot-scale testing with future plans for broader industrial application and integration into existing operations.