Deformable material solution for dunning board stress mitigation
This innovative solution involves a deformable material with a complex geometric structure to prevent deformation in dunning boards by absorbing weight and distributing load. It promises a cost-effective, manufacturable, and potentially patentable approach validated by simulations and prototypes.
Overview
The proposed innovation addresses the issue of deformation in dunning boards, which occurs due to sheer load distribution along their edges. By employing a complex geometric structure crafted from a deformable material, this solution aims to absorb weight and distribute it over a broader area. This approach not only mitigates the deformation but also offers a cost-effective, manufacturable, and potentially patentable solution.
Technical specifications
The solution involves designing a specific geometric structure using deformable materials tailored to the dunning boards. This design focuses on:
- Load Absorption: The material effectively absorbs the weight applied to the boards.
- Gradual Load Distribution: Ensures the distribution of load over a larger area, reducing the risk of deformation.
- Material Composition: Various compositions will be tested for their ability to reduce pressure points and enhance durability.
- Simulation and Prototyping: Advanced computer simulations will evaluate the design, followed by prototype development and testing under controlled conditions.
Technology readiness level
Currently at Technology Readiness Level 2, this solution is in the phase of force measurement experiments and computer simulations to optimize material design. Prototypes will be developed and tested to validate the effectiveness, moving towards real-world application testing for practical validation.
About Landi Industries
Landi Industries is an engineering services firm founded in 2016 that provides comprehensive development across mechanical engineering, electrical engineering, and software development. The company operates using a Modified Agile Hardware Development (MAHD) framework and a Test-Driven Development (TDD) philosophy to integrate design, prototyping, simulation, and manufacturing support. By acting as an outsourced R&D partner, Landi Industries assists clients—ranging from startups to publicly traded companies—in transitioning from initial product concepts through to full-scale, retail-ready production. Their technical capabilities span specialized areas such as high-speed circuit design, firmware development for IoT systems, rapid fabrication, and reverse engineering, all backed by expertise in regulatory standards across industries like medical, automotive, and aerospace.
The firm focuses on bridging the gap between complex engineering solutions and business ROI, helping manufacturing leaders reduce waste and optimize operational costs through data-driven process improvements. By offering services that include end-to-end product lifecycle management, DFM (Design for Manufacturing) consulting, and custom fabrication, they enable clients to de-risk projects and achieve critical milestones. Landi Industries emphasizes technical transparency and strategic collaboration, working closely with product leaders to ensure that architectural decisions are aligned with both market needs and long-term business objectives. Their work has supported a diverse array of applications, including specialized thermal management, water sterilization technology, and consumer wearable devices.
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