In-situ tunable diode laser oxygen sensor for high-temperature industrial environments

Technology
Conceptual
Company

Optirock Group LLC presents a tunable diode laser oxygen sensor designed for sulfur-rich industrial environments with temperatures up to 1000°C. This solution integrates laser and photodetector on a single board, enhancing accuracy and reducing maintenance needs.

Overview

Optirock Group LLC introduces an innovative in-situ tunable diode laser oxygen sensor tailored for challenging industrial environments characterized by high sulfur content and temperatures reaching 1000°C. This sensor leverages advanced tunable diode laser spectroscopy to precisely detect molecular oxygen, addressing common industry issues such as laser temperature instability and system noise. The integration of laser and photodetector on the same circuit board minimizes noise and reduces the sensor's form factor, making it ideal for on-site applications. The use of sapphire windows further enhances durability, reducing maintenance frequency to twice a year.

Technical specifications

Key features:

  • Integrated circuit design: Combines laser, photodetector, and control systems on a single board to reduce noise and enhance stability.
  • Temperature control: Utilizes high-precision ADC, pulse-width modulation, and PID algorithms for robust thermal management.
  • Compact form factor: Designed for easy integration into industrial settings.
  • Sapphire windows: Provide durable protection, extending maintenance intervals.
  • Diffuse reflection principle: Enhances structural integration and reduces misalignment effects.
Technology readiness level

Currently at TRL 3, this solution is on a clear path to TRL 5/6 within six months. A prototype will be developed for installation and testing at partner facilities, ensuring practical readiness for industrial deployment.


About Optirock Group LLC

OptiRock Group, LLC is a geomechanical engineering firm specializing in numerical modelling, rock testing, and geologic hydrogen services. Its engineering team possesses over a decade of experience in geomechanical numerical methods, applying this expertise to large-scale mining and civil infrastructure projects. The company provides a comprehensive range of analytical services, including tunnel support design, slope stability analysis, coal pillar assessment, and dynamic geomechanical modeling for blast pressure, utilizing both continuum and discontinuum-based methodologies to support industrial operations. By guiding clients through all project phases from initial data collection and geometry construction to final reporting, OptiRock Group delivers customized analytical insights to solve complex structural and geomechanical challenges across diverse industrial applications.

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