Mems-based force measurement system for metal forming
A revolutionary MEMS-based force measurement system for metal forming enhances force variation analysis during high-speed operations, offering improved product quality and efficiency.
Overview
The proposed solution is a MEMS-based force measurement system specifically designed for metal forming processes. This innovative approach aims to enhance the analysis of force variations during high-speed operations, exceeding 150 strokes per minute, compared to traditional methods. The system promises to deliver more detailed and accurate force measurements, which are crucial for optimizing metal forming, thereby improving product quality and manufacturing efficiency.
Technical specifications
Key features:
- Utilizes MEMS technology with micro-strain gauges and piezoresistors embedded within the lower tooling of metal forming presses.
- High-speed data acquisition system capable of capturing rapid force variations.
- Seamless integration with existing tooling, requiring minimal modifications.
- Quick installation and removal of sensors to facilitate ease of use.
Technology readiness level
The technology is currently at a TRL 2, indicating that the concept has been formulated and a feasibility study, along with sensor selection, is underway. Future steps include prototyping, compatibility testing, and pilot-scale implementation before full-scale production rollout.
About Scientific and Industrial Research and Development Centre
The Scientific and Industrial Research and Development Centre (SIRDC) is the national research and development agency of Zimbabwe, established by the government in 1993. The centre operates through a structured cluster system comprising 12 specialized research institutes that focus on fields ranging from biotechnology and food technology to information technology, energy, and mining. SIRDC develops technological solutions, provides consultancy services, and undertakes research projects aimed at supporting the manufacturing, agricultural, service, and mining sectors. Its operations integrate advanced manufacturing, artificial intelligence, and data analytics to transition toward modern industrial standards and national development goals.
SIRDC serves as a partner to diverse stakeholders by commercializing its research outputs, which include foundation seeds, agricultural products, energy-efficient electronics, and industrial equipment. Through its commercial arm, Zimbabwe Technological Solutions (ZTS), the centre ensures that its innovations are translated into industrial reality. By providing technical training, equipment calibration, and sustainable infrastructure design, SIRDC helps businesses and institutions improve operational efficiency, comply with quality standards, and implement sustainable practices. The centre's multi-disciplinary approach addresses critical challenges in water management, environmental protection, and small-scale enterprise development across the region.
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