On-demand nanoparticle polymerization catalysis using microwave activation
Revolutionizing polymerization with microwave-activated nanoparticles, offering up to 95% energy savings and emission reductions. Suitable for various industrial applications with reduced catalyst usage.
Overview
Nano Catalytics, Inc introduces an innovative on-demand nanoparticle polymerization catalysis technology that utilizes microwave activation. This technology enables the release of polymerization catalysts, co-catalysts, and accelerators upon heating, significantly reducing energy consumption by up to 95%. By focusing heat only on the nanoparticles, the system minimizes overall energy usage and emissions, making it suitable for various polymerization processes requiring minimal catalyst addition.
Technical specifications
- Utilizes microwave heating to activate nanoparticles, releasing catalysts efficiently with minimal energy use.
- Compatible with existing industrial equipment as a "bolt-on" solution, integrating seamlessly without extensive modifications.
- Employs common susceptors like carbon nanotubes and ferrites for effective microwave and megahertz applications.
- Supports conversion of water-based systems to 100% solids systems, reducing evaporative and harmful emissions.
- Catalyst addition remains below 10%, typically under 2%, ensuring efficient use of materials.
Technology readiness level
This technology is at TRL 6, indicating it has been tested and validated in relevant industrial environments. Nano Catalytics, Inc is engaging with prospects for further development and commercialization, with partners globally starting paid development projects.
About Nano Catalytics, Inc
Nano Catalytics is a Cincinnati-based deeptech company that develops a platform technology centered on patent-pending nano and micro particles to initiate chemical reactions, specifically polymerization. These particles are designed to be inert until activated by a radio frequency (RF) field, at which point they release a catalyst to trigger polymerization on demand. This approach enables manufacturers to cure adhesives and bond materials—including through opaque objects—without the need for traditional external heat, light, or extended wait times. By decoupling curing from thermal energy input, the technology aims to simplify manufacturing processes, reduce energy consumption, eliminate the need for solvents or mixing, and enable high-speed production.
The company focuses on solving manufacturing bottlenecks caused by conventional heat or pressure-cured adhesives, offering a more efficient, low-energy alternative for industries such as composites manufacturing, foam and non-woven bonding. By positioning its RF-activated particles as a drop-in additive for existing adhesive formulations, Nano Catalytics seeks to provide manufacturers with improved speed, cost-effectiveness, and the ability to work with new, challenging materials. Founded in 2021 by industry veterans, the company has engaged with partners and customers to transition from lab validation to commercial deployment, aiming to reduce facility footprints and support cleaner, greener manufacturing practices.
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