Pilot-scale coating process parameter assessment and optimization

Overview

The research aims to optimize pilot-scale coating processes by assessing the influence of substrate cleaning on adhesion and coating formation. By examining cleaning methods and their impact on production, this work seeks to bridge the gap between lab-scale and real production settings. The study focuses on ensuring that the substrate (e.g., coils) is free from residual contaminants, which is crucial for achieving consistent and high-quality coatings.

Technical specifications

Key features:

• Assessment of substrate cleaning processes using infrared surface microscopy to determine cleanliness levels.
• Comparative evaluation of lab-scale and production-scale cleaning efficiency.
• Development of a specialized cleaning protocol that effectively removes all residuals in a short timeframe.
• Validation of cleaning effectiveness through infrared mapping, correlating cleanliness with adhesion quality.

Technology readiness level

This research is currently at Technology Readiness Level 3, indicating that experimental proof of concept has been achieved in a laboratory environment. The next steps involve further validation and development to enhance production-scale applicability.