RF and ultra low thermal remote activation of catalyst-containing nanoparticles
Explore advanced RF and low-heat catalyst activation for efficient polymerization, reducing energy needs and enabling high-reactivity systems using existing RF equipment.
Overview
This innovative solution involves the remote activation of catalyst-containing nanoparticles using RF (radio frequency) or ultra-low thermal methods. By focusing on heating only the susceptor-containing particles, this technology significantly reduces energy requirements by over 90%, while maintaining activation temperatures below 50°C. This approach enables the use of highly reactive systems that were previously impractical, achieving high cure spreads and eliminating the need for light-based equipment, which is ineffective with opaque materials.
Technical specifications
Key features:
- RF activation targets only susceptor-containing particles, minimizing overall energy consumption.
- Enables polymerization processes at temperatures as low as 50°C or less, using cost-effective existing RF equipment.
- Ideal for applications where light-based activation is ineffective, allowing processing of materials several feet thick.
- Customizable catalyst, co-catalyst, and accelerator particles tailored to specific application needs.
Technology readiness level
This technology is currently at TRL 5, indicating that it has been validated in a relevant environment. Future validation steps include conducting basic polymerizations under experimental design, followed by evaluations on coated surfaces, and applied end-user substrate studies including techno-economic analysis.
About Nano Catalytics, Inc
Nano Catalytics is a Cincinnati-based deeptech company that develops a platform technology centered on patent-pending nano and micro particles to initiate chemical reactions, specifically polymerization. These particles are designed to be inert until activated by a radio frequency (RF) field, at which point they release a catalyst to trigger polymerization on demand. This approach enables manufacturers to cure adhesives and bond materials—including through opaque objects—without the need for traditional external heat, light, or extended wait times. By decoupling curing from thermal energy input, the technology aims to simplify manufacturing processes, reduce energy consumption, eliminate the need for solvents or mixing, and enable high-speed production.
The company focuses on solving manufacturing bottlenecks caused by conventional heat or pressure-cured adhesives, offering a more efficient, low-energy alternative for industries such as composites manufacturing, foam and non-woven bonding. By positioning its RF-activated particles as a drop-in additive for existing adhesive formulations, Nano Catalytics seeks to provide manufacturers with improved speed, cost-effectiveness, and the ability to work with new, challenging materials. Founded in 2021 by industry veterans, the company has engaged with partners and customers to transition from lab validation to commercial deployment, aiming to reduce facility footprints and support cleaner, greener manufacturing practices.
Inquire about this partnering listing
Industry applications
delivered to your inbox.