RO and wastewater treatment facility optimization software platform

Technology
In market
Company

AI-driven decision support platform for reverse osmosis and wastewater treatment plants that minimizes operating costs and carbon footprint. The iWt industrial platform combines deep water engineering expertise with real-time analytics to optimize membrane lifecycle, energy consumption, brine quality, and regulatory compliance across industrial facilities.

Overview

Industrial water and wastewater facilities are designed to serve production lines, and operators must balance multiple competing objectives: meeting demand, reducing energy consumption, extending membrane lifecycle, minimizing brine output while monitoring its quality, and complying with regulatory requirements. The iWt industrial platform addresses these challenges by combining deep engineering know-how with artificial intelligence to support operational decisions at reverse osmosis and wastewater treatment facilities.

The platform is designed for plant managers and operators who must navigate complex regulatory environments, optimize high-cost resources such as energy and chemicals, and ensure reliable infrastructure performance. By integrating engineering expertise with data science, iWt delivers actionable insights that help industrial facilities reduce operating costs, improve productivity, and enhance water quality monitoring.

Technical specifications

The platform operates through two complementary optimization layers:

  • A holistic planning engine that incorporates all production constraints and generates the most efficient operating routine for the next 12 hours
  • Domain-specific alerting functions that detect disruptive events such as connector breaks in membrane skids and pump breakdowns

The system collects real-time data from SCADA systems, laboratory information systems, and other operational data sources, then delivers analytical outputs through customized web and mobile dashboards, automated reporting, and decision-support tools specifically designed for the water industry. Key capabilities include time-series analysis, anomaly detection, early fault prediction, membrane performance analysis, and daily production planning.

Technology readiness level

The platform is commercially mature, backed by over a decade of deployment experience in the water industry and more than 100 installations across public and private water markets. Recent industrial project wins reflect growing demand driven by ESG initiatives in industrial facilities. The implementation process begins with a base-of-design phase that accounts for production guidelines, manufacturing constraints, and engineering opportunities, followed by deployment, a two-month validation period for algorithm calibration, and training of the plant team.


About IOSight

IOSight is a provider of data management and analytics software tailored for the utilities sector, specifically focusing on water, energy, and wastewater treatment industries. The company offers an end-to-end Smart Utility Suite, including its core iGreen platform, which collects, cleans, and validates operational data into a modeled SQL database. This system supports advanced capabilities such as time-series analysis, anomaly detection, early fault prediction, and algorithm-based expert modules like iWT for treatment plants and iShed for watershed monitoring. By integrating engineering expertise with data science, the platform provides actionable insights through customized web and mobile dashboards, automated reporting, and decision-support tools.

These solutions are essential for plant managers and operators who must navigate complex regulatory environments, optimize high-cost resources like energy and chemicals, and ensure reliable infrastructure performance. With over 100 worldwide installations, IOSight helps clients reduce operating costs, improve productivity, and enhance water quality monitoring. The company has supported a range of industrial facilities, including desalination plants and power generation grids, by providing robust tools for preventive maintenance, membrane performance analysis, and daily production planning to ensure efficient and compliant operations.

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