Innovative silica optical fiber pressure sensor designed for hazardous environments. It leverages high transition temperatures and sensitivity to pressure changes, enhancing refractory concrete manufacturing processes through detailed monitoring and control.
The silica optical fiber pressure sensor is a cutting-edge solution designed for use in hazardous environments, particularly within the refractory concrete manufacturing industry. This sensor utilizes the unique properties of silica optical fibers, such as high transition temperatures above 1000 degrees Celsius and sensitivity to pressure changes through bend loss and birefringence. The sensor's ability to detect changes in the polarization, frequency, and time signature of an optical signal provides precise monitoring of the manufacturing environment, aiding in the optimization of the casting process.
The sensor is comprised of a single mode silica optical fiber with a diameter of 125 micrometers, stripped of protective cabling for embedded use. By injecting a laser signal with known characteristics into the fiber, the output signal is altered in response to environmental changes, allowing for detailed pressure mapping. Various fiber devices such as fiber ring loops, Bragg gratings, and tapers can be embedded to enhance sensing capabilities. The technology supports high spatial resolution sensing with OFDR, and data can be transmitted via integrated wireless transceivers for real-time control and monitoring.
Currently at TRL 3, this technology is in the experimental phase, with plans to conduct further validation through testing different fiber sensor types and signal modulation techniques in partnership with refractory material suppliers. A one-year preliminary characterization is planned to refine the sensor system for specific industrial applications.
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