Simulation of continuous reaction processes for industrial applications

Overview

The solution offers advanced computational modeling and simulation tools designed to optimize continuous reaction processes, including systems with dispersed phases like emulsions and encapsulations. Leveraging expertise in polymer reaction engineering, the solution enables tailored solutions for industrial partners, facilitating the transition from lab-scale experiments to pilot-scale implementations. This collaboration aims to enhance process efficiency, reduce time-to-market, and improve product quality through precise modeling and process design.

Technical specifications

Key features include:

• Development and application of population balance models for complex dynamic systems.
• Utilization of kinetic and molecular weight models to predict reaction outcomes.
• Implementation of CFD-based compartment models for large-scale simulations.
• Expertise in emulsions, microemulsions, double emulsions, and encapsulations at lab and pilot scales.
• Optimization of continuous flow reactive systems with long residence times.

Technology readiness level

This solution is at Technology Readiness Level 6, indicating that it has been validated in relevant environments at lab and pilot scales, and is ready for further development and optimization in collaboration with industrial partners.