Ultrasonic sensor iot for real-time measurement of free water carryover in chip production
Innovative ultrasonic sensors provide real-time, non-invasive measurement of Free Water Carryover in chip production, optimizing water removal and reducing energy consumption during frying. This technology ensures product quality and integrates seamlessly into existing production lines.
Overview
The ultrasonic sensor IoT solution is designed to enhance the chip production process by accurately measuring Free Water Carryover (FWCO) on potato slices and conveyor belts in real time. This non-invasive technology helps optimize water removal, significantly reducing energy consumption during the frying process. By maintaining the quality of the potato slices, the sensors ensure continuous monitoring without product contamination or damage. The adaptability of the sensors allows for both online and offline measurements, providing versatile monitoring throughout different production stages.
Technical specifications
Key features:
- Utilizes high-sensitivity ultrasonic sensors to detect minute changes in material density and thickness, correlating with water content.
- Capable of real-time and batch testing, ensuring flexibility in monitoring water removal processes.
- Sensor array designed for installation above conveyor belts with a data acquisition system for real-time data processing.
- Calibration using known water quantities establishes accurate measurement baselines.
Technology readiness level
The technology is currently at TRL 3, involving initial prototype development and testing in controlled environments to validate accuracy and reliability. Future steps include optimizing sensor placement and data processing algorithms based on test results.
About Binghamton University
Binghamton University is a large, comprehensive public research university in the State University of New York system. Industry collaborates on campus through an advanced technologies complex with shared labs and prototyping facilities, and a health sciences campus adjacent to regional hospital partners. A downtown incubator and maker spaces connect faculty and startups with suppliers and manufacturing in New York’s Southern Tier, while co-op and internship pathways build talent pipelines for corporate R&D. Research is supported by competitive federal funding from agencies such as NSF, NIH, DOE, and DoD, with additional state and industry sponsorship. A dedicated technology transfer office streamlines IP protection, licensing, and startup formation.
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