Upcycled aerogel-based insulation from recycled corrugated containers

Overview

ThermaGEL Innovations Inc introduces a revolutionary insulation solution by transforming screen rejects from recycled corrugated containers into an aerogel-based material. This innovative insulation is designed for both commercial and residential building retrofits, aiming to reduce embodied carbon and material costs while diverting waste from landfills. Our polymeric aerogel panels offer exceptional thermal conductivity, achieving less than 0.008 W/m²·K, which is equivalent to an R-value greater than R18 per inch. By incorporating up to 40% screen rejects, our solution maintains thermal performance and enhances mechanical strength, making it a superior choice for sustainable construction.

Technical specifications

• Composition: Utilizes up to 40% screen rejects from recycled corrugated containers.
• Thermal Performance: Offers thermal conductivity of less than 0.008 W/m²·K, or R18/in.
• Mechanical Strength: Enhanced by the addition of recycled content and cellulosic fibers.
• Panel Dimensions: Cast into 12"x12"x1" panels for testing.
• Environmental Impact: Reduces embodied carbon and diverts waste from landfills.

Technology readiness level

This technology is at Technology Readiness Level 8. It has been thoroughly tested and validated, with plans for further evaluation of thermal and mechanical properties, flammability, and maximum screen reject incorporation without impacting performance. The material is poised for commercial deployment, offering a sustainable alternative for the construction industry.