High-speed strip coating simulation system with rotating drum

Overview

The high-speed strip coating simulation system is an innovative solution designed to mimic real-world coating processes on a smaller, manageable scale. It utilizes a rotating drum approximately 24 inches in diameter, around which various coating zones are strategically placed. This setup allows for the application of coatings, IR flashing, and UV/EB curing. The drum's speed is adjustable, offering the flexibility to simulate different production line speeds, such as 618 feet per minute at 100 RPM. This technology enables precise control and testing of coating processes without the need for full-scale production equipment.

Technical specifications

Key features:

• Adjustable Drum Speed: The system can simulate a wide range of coating line speeds by altering the drum's rotation speed.
• Coating Zones: Equipped with zones for coating application, IR flashing, and UV/EB curing to provide a comprehensive simulation environment.
• Compact Design: A 24-inch diameter drum allows for a compact setup that replicates larger scale operations without requiring extensive space or resources.
• Application Versatility: Suitable for R&D purposes across multiple industries including vacuum coating, materials development, and process optimization.

Technology readiness level

This system is at Technology Readiness Level 5, indicating that it has been validated in a relevant environment. The next stages include prototype fabrication and testing, followed by potential installation and training at user sites.