Modular multimodal imaging system for real-time ice cream quality monitoring

Technology
In development
University

A modular imaging system integrating high-resolution, near-infrared, and thermal imaging for real-time quality monitoring in ice cream production. It enables defect detection and process monitoring without disrupting manufacturing, improving consistency and reducing waste.

Overview

The modular multimodal imaging system is designed for real-time, in-line quality monitoring of ice cream during production. By integrating high-resolution bright field, near-infrared (NIR), and thermal imaging, this system captures comprehensive data on visual, thermal, and subsurface features of ice cream. This innovative solution aims to improve product consistency, reduce waste, and provide valuable data for research and development efforts. The system is engineered to operate under harsh factory conditions, ensuring minimal maintenance and seamless integration into existing production lines.

Technical specifications

Key features:

  • Multimodal imaging: Combines RGB, NIR, and thermal sensors for comprehensive quality assessment.
  • Real-time monitoring: Enables immediate defect detection and process adjustments.
  • Environmental sensors: Includes temperature and humidity sensors for data contextualization.
  • Factory-ready design: Built to withstand harsh conditions with minimal maintenance requirements.
  • Data integration: Outputs raw and processed data for real-time and post-processing analysis.
  • Flexible application: Supports multiple product formats and can be adapted to various manufacturing environments.
Technology readiness level

Currently at Technology Readiness Level 4, the system has been validated in a lab setting and is moving towards pilot-scale testing. Future phases include integration into manufacturing lines and refinement of imaging parameters to ensure robust performance in real-world industrial conditions.


About Case Western Reserve University

Case Western Reserve University is a comprehensive private research university anchored in Cleveland’s University Circle with a high‑intensity research enterprise. Its campus is co‑located with major hospital systems, giving industry partners access to clinical collaborators, regulatory know‑how, and real‑world validation environments. A large open‑access makerspace, shared core facilities, and an engineering co‑op program connect companies to rapid prototyping, testing, and talent pipelines. Research is supported by competitive federal funding from agencies such as NIH, NSF, DOE, and DoD. A dedicated technology transfer office, working with corporate engagement and entrepreneurship programs, supports IP strategy, licensing, sponsored research, and startup formation.

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