Researchers at NC State University are developing biodegradable, water-resistant, and antibacterial packaging films made from biopolymers derived from seaweed (agarose) and crustacean shells (chitosan). These films aim to replace synthetic plastics in packaging applications, combining sustainability with enhanced mechanical properties.
NC State University is pioneering the development of biopolymer composite films as sustainable alternatives to petroleum-based plastics. These films are made by combining agarose extracted from seaweed with chitosan derived from crustacean shells, resulting in materials that are biodegradable, water-resistant, and antibacterial. The innovative approach involves reinforcing agarose with fibrillated chitosan micro- and nanoscale fibrils, which enhances the films' strength and stability. The research focuses on optimizing the joint structure of these natural polymers to achieve properties comparable to synthetic plastics while maintaining environmental benefits.
Key features:
The films are produced through a process that modifies the morphology of natural polymers, embedding fibrillated chitosan within the agarose matrix. This method improves mechanical performance and water resistance without chemical modification, making it a promising solution for sustainable packaging.
This technology is currently in the development stage, with ongoing efforts to scale up production and optimize the properties for commercial use. The research has demonstrated promising results in laboratory settings, paving the way for future commercialization and application in food and consumer product packaging.
North Carolina State University is a large, comprehensive public land‑grant research university in Raleigh. Its on‑campus research and technology park co‑locates corporate R&D groups, government partners, and faculty labs, enabling shared facilities, prototyping, and agile contracting. Located in North Carolina’s Research Triangle, partners tap a dense regional ecosystem while engaging through a statewide extension network and a mature co‑op program that deliver field deployment and workforce pipelines. Multiple pilot and demonstration facilities support scale‑up and validation toward pre‑commercial readiness. Research is supported by competitive funding from major federal agencies, including NSF, USDA, DOE, and DOD, and a dedicated technology transfer office with clear IP pathways helps accelerate commercialization.