Slow-release pesticide carried by degradable bio-mulch film

Technology
Conceptual
University

A multifunctional degradable mulch film made from agricultural biomass and food processing wastewater that serves as a slow-release carrier for pesticides, replacing conventional plastic mulch. The film combines lignin, cellulose, hemicellulose, humus, and nanonetwork-structured clay to control pesticide release and film degradation, improving utilization efficiency while supporting crop growth.

Overview

Pesticide loss during agricultural application remains a major source of inefficiency, environmental contamination, and added cost for growers. This solution replaces conventional plastic mulch with a degradable bio-mulch film that simultaneously acts as a slow-release carrier for pesticides such as glyphosate. Fabricated from agricultural waste biomass and protein-rich food processing wastewater, the film is designed to biodegrade in the field after its useful life, reducing plastic pollution while delivering targeted agronomic benefits. By tuning the release curve and degradation period to match crop growth cycles, the technology aims to significantly enhance pesticide utilization efficiency and reduce the total volume of pesticide required.

Technical specifications

Material composition:

  • Crosslinked network of lignin, cellulose, hemicellulose, and humus sourced from agricultural residues such as rice straw
  • Nanonetwork-structured clay integrated as the primary release-control component
  • Protein-rich food processing wastewater incorporated as a value-added raw material
  • Environmentally-friendly crosslinker used under mild fabrication conditions

Functional mechanism:

  • Pesticide slow release governed by the netting effect of nanoclay and the chelation effect of active functional groups within the film matrix
  • Film degradation period and pesticide release profile can be engineered and adjusted to align with specific crop growth stages
  • Demonstrated slow-release duration of up to five months for glyphosate in laboratory-prepared films

Key advantages:

  • Replaces non-degradable plastic mulch with a fully biomass-derived alternative
  • Converts two waste streams (crop residue and food processing wastewater) into a high-value agricultural input
  • Reduces pesticide loss, potentially lowering application rates and environmental runoff
  • Provides growth-promoting effects through soil-enriching degradation products
Technology readiness level

The technology has been demonstrated at the laboratory scale, with a prototype glyphosate slow-release mulch film successfully fabricated from rice straw and protein-rich wastewater and characterized to show a release duration of up to five months. Remaining validation steps include screening suitable waste biomass and concentrated organic wastewater feedstocks, refining the unique physiochemical method for producing nanonetwork-structured clay, optimizing the mild-condition fabrication process, quantifying slow-release behavior and utilization efficiency, and conducting pot and field trials to evaluate degradation timing and growth-promoting effects under real agricultural conditions. The solution is currently at an early-to-mid stage of development and is ready for collaborative optimization and field validation with industry partners.


About Donghua University

Donghua University is a comprehensive public research university in Shanghai operating directly under China’s Ministry of Education, with an engineering‑and‑design orientation. For industry, co‑located platforms including the State Key Laboratory for Modification of Chemical Fibers and Polymer Materials and the Innovation Center for Textile Science and Technology support application‑driven R&D and shared instrumentation. The downtown Yan’an Road and Songjiang campuses sit within Shanghai’s manufacturing and fashion ecosystem, with municipal and district partnerships that have created a creative‑industry cluster and company–university joint labs. Research is supported by competitive national and municipal programs, including the National Natural Science Foundation of China and the Ministry of Science and Technology.

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