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Private Company
Anti-adhesion technologies for synthetic rubber processing
  • Background
  • What we're looking for
  • What we can offer you
  • Q&A
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Background

Ethylene propylene diene monomer (EPDM) sheets are synthetic rubber materials widely used in applications such as roofing membranes, seals, and gaskets due to their durability, flexibility, and weather resistance. The manufacturing process of producing EPDM sheets involves dusting their surfaces with fine, non-reactive powders such as mica or talc. This creates a thin lubrication barrier that reduces stickiness to itself and to equipment, making handling and transportation easier. Dusting also prevents adhesion, protects sheets during curing and storage, and reduces surface defects. 

 

Despite these benefits, the dusting process can pose challenges, including environmental and health risks, such as potential hazards from powder inhalation. Additionally, the final product is not aesthetically clean and requires an additional cleaning process to remove residue for optimal bonding to substrates (e.g., insulation boards) during sheet installation as a roofing membrane.

What we're looking for

We are looking for solutions to eliminate dusting during the EPDM curing process. This could involve changes to the manufacturing process, modifications to the EPDM formulation, or other approaches.

Solutions of interest include:
  • Environmentally friendly spray-coatings and/or anti-tack agents
  • Chemical additives that could act as a lubrication barrier
  • Thin films or coatings that can temporarily prevent self-adhesion of EPDM rubber
  • Alternative curing process
Our must-have requirements are:
  • No major changes to the process or formulation that compromise physical properties requirements, such as tensile, elongation at break, specific gravity, tear strength, hardness
Our nice-to-have's are:
  • Achieves the desired goals with minimal changes in formulation and process
  • No significant increase in manufacturing costs
What's out of scope:
  • Any technology that has no potential to be deployed at large scale in a manufacturing plant within 3-4 years
  • Solutions that permanently alter the surface chemistry of the EPDM sheet, impairing the material's ability to bond effectively during final application processes
Acceptable technology readiness levels (TRL):
Levels 3-9
What we can offer you
Eligible partnership models:
Sponsored researchCo-developmentSupply/purchaseLicensing
Benefits:
Sponsored Research
Up to $100,000 for the first year, with the potential for an extension based on project progress and outcomes.
Expertise
Internal expertise in the R&D labs and with the R&D chemists and engineers.
Data
We can provide existing data, and any support needed with collecting data and subsequent analysis.
Facilities and Services
Access to our equipment and lab capabilities.
Q&A with the company

The Q&A is now closed.

Sort by:
Q.
We have some solutions for applying SiOx based thin film coatings that may address your needs; however, I assume that your powder-based solution is very cheap. Do you have any cost constraints for potential solutions?
4
A.
We do have cost constraints. The propose solution also should have no change in surface chemistry or alter the surface chemistry of the rubber article.
Team Member, Reviewer, Private Company
February 28, 2025
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0
0
Q.
We explore laser surface texturing (LST) to reduce self-adhesion in EPDM as a dust-free, scalable, and durable alternative. LST can enhance surface properties without altering bulk properties. Are you interested in this?
1
A.
Yes
Team Member, Reviewer, Private Company
February 28, 2025
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0
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AdhesivesAnalytical ChemistryBiomimeticsChemical PhysicsCoatingsComplex SystemsComputational ChemistryElectrochemistryEnvironmental ChemistryGeneral Chemistry
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