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Private Company
Photosensitive insulating materials for semiconductor packaging
  • Background
  • What we're looking for
  • What we can offer you
  • Q&A
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Background

We are a global leader in advanced materials, with expertise in high-performance polymers and electronic materials, driving innovation in the semiconductor industry. 

 

Photosensitive insulating materials are used as semiconductor packaging materials, specifically for the insulating layers of redistribution layers (RDLs) and solder resists. These materials enable the formation of fine wiring through photolithography using i-line exposure, ensuring insulation between circuits and maintaining reliability.  

 

As semiconductor technology advances, particularly in RDL applications, there is an increasing demand for technologies that enable the formation of finer wiring and the development of materials that allow for simpler fabrication of such fine patterns. However, achieving this without significant investment in new equipment remains a challenge. 

 

Currently, photosensitive polyimides and polybenzoxazoles (PBOs) are widely used, but they are reaching their limits in enabling next-generation semiconductor designs. Therefore, there is a strong demand for photosensitive materials that provide enhanced, finer patterning capabilities while being compatible with existing equipment.

What we're looking for

We are looking for a novel photosensitive insulating material or a new method to induce photosensitivity to resin materials that goes beyond those currently used in industrial applications, specifically for semiconductor back-end processes. While polyimide is preferred, other resin types may also be acceptable. The ideal material should ensure semiconductor package reliability and minimize transmission loss by exhibiting low water absorption, high adhesion, low dielectric constant (Dk), and low dielectric loss (Df).

Solutions of interest include:
  • Next-generation photosensitive polyimides
  • New methods for imparting photosensitivity to polyimides
  • Novel photosensitive high-heat-resistant resins beyond polyimides
  • Advanced methods for imparting photosensitivity to high-heat-resistant resins
Our must-have requirements are:
  • Photosensitive to i-line exposure wavelengths
  • Enables patterning of line/space below 5 μm (L/S<10 μm acceptable) and via below 5 μm using i-line exposure
Our nice-to-have's are:
  • Compatibility with semiconductor back-end processes, i.e., withstands soldering temperatures between 250 and 290°C with a resin glass transition temperature above 250°C
  • Offers warpage control by achieving a low coefficient of thermal expansion (<40 ppm/K) and/or low modulus (<3 GPa)
  • Aqueous developer is desirable; compatibility with an alkaline aqueous developer (e.g., TMAH aq.) is preferred, but organic developers (e.g., PGMEA and PEGME) are also acceptable
What's out of scope:
  • Photoresist materials
  • Processes or materials requiring hydrophobic solvents such as alkanes
  • Solutions that require the use of hazardous solvents such as NMP and DMAc
  • Restricted materials that do not comply with RoHS and REACH regulations
  • Photosensitive systems with significant patent constraints used in existing redistribution layer (RDL) materials (e.g., negative-tone polyimide (PI) using a photo-acid generator (PAG) and acid crosslinking mechanism, unless it is differentiated from existing materials)
Acceptable technology readiness levels (TRL):
Levels 3-6
What we can offer you
Eligible partnership models:
Sponsored researchCo-developmentLicensing
Benefits:
Sponsored Research
Funding is proposal dependent and typically ranges from 50,000 - 100,000 USD for a proof-of-concept study to demonstrate industrial relevance.
Facilities and Services
Access to a leading research and innovation hub in nanoelectronics and digital technologies for validation, provided the technology demonstrates industrial relevance.
Q&A with the company

The Q&A is now closed.

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Q.
Hello, Would you consider a low-dimensional nanomaterials composites for these purposes? Like hBN or metallic oxides? Thanks!
1
A.
Thank you for your interest. If the filler is an insulating material (e.g., oxides or nitrides), it is acceptable for photosensitive dielectric as long as it does not affect patterning with i-line. For this purpose, it is assumed that the size of filler should be sufficiently small, specifically less than 1/10 of the i-line wavelength.
Team Member, Reviewer, Private Company
April 3, 2025
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0
Q.
Does this call support theory-driven computational research, or is it strictly experimental? If allowed, may a U.S.-based PI collaborate with a non-U.S. experimentalist under defined, compliant roles?
1
A.
Thank you for your question. We would prefer that computational proposals be supported by experimental results to help validate the simulation work. That said, we would welcome your proposal and look forward to reviewing it in more detail. Collaboration with other non-U.S. partners can also be considered; however, as this is decided on a case-by-case basis and depends on multiple factors, unfortunately we are unable to provide a definitive response at this stage.
Team Member, Reviewer, Private Company
April 17, 2025
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0
Q.
Have you looked at pristine graphene materials? If not, I will submit a proposal. Graphene and the semi-conductor industry go well together, and will accomplish your goals.
1
A.
Thank you for your question and for suggesting a potential solution. For the application we are exploring, it is important that the materials used are electrically insulating. Since graphene is inherently conductive, we believe it would not be suitable as a proposed approach.
Team Member, Reviewer, Private Company
April 14, 2025
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