Over The Counter (OTC) unit dose products, such as tablets or capsules, often come in high barrier, mixed material blister packaging. These rely on complex, multi-layered materials that combine plastics and foils to deliver the high moisture and oxygen barrier properties required to protect the product.
Since the mixed materials used are not easily separated or processed by most recycling systems, these packages are not recyclable through standard municipal waste streams. With growing demand for OTC products globally, there is a parallel rise in the volume of non-recyclable blister packaging entering the waste stream.
There is a clear need to identify or develop high-barrier unit dose packaging alternatives that are both functional and recyclable, to reduce landfill waste and advance the broader goals of sustainable packaging.
We are looking to identify medium, high and ultra-high barrier blister packaging solutions that are recycle-ready and/or recyclable as a complete format. Ideal solutions should reduce the use of virgin petroleum-based plastic compared to traditional blister packs and deliver lower overall carbon footprint.
A blister pack consists of a web and a lid and these two components are heat-sealed together to form the whole blister. The combination of web and lid materials should not prevent recyclability through commonly available collection and sorting systems.
Supports good-quality printing
Offers improved opening experience, such as lower push-through force or peelable lid
Contains recycled or bio-based content
The Q&A is now closed.