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Private Company
Strategies to lower microbial load in wheat flour
  • Background
  • What we're looking for
  • What we can offer you
  • Q&A
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Background

Wheat flour is a staple ingredient used globally in the food industry. 

 

Wheat flour suppliers obtain wheat from a diverse network of farmers, cooperatives, and specialists in wheat cultivation. This wheat is then processed in their milling facilities, where it is ground into flour. Currently, to ensure low microbial load, several measures are implemented, such as proper cleaning of the wheat, controlled storage conditions, and regular monitoring for contaminants. Conditional chemicals are also added during wheat tempering to achieve a 1 to 2 log reduction in microbial load. Despite these efforts, microbial contamination from animals, air, water, dust, and equipment can still occur along the flour production chain. These sources of contamination can occur at the preharvest, harvest, storage, and transportation steps introducing a significant microbial load. 

 

Maintaining the microbiological quality of wheat flour is crucial for ensuring product quality and safety, especially in products like rising crust pizzas, pot pies or frozen dough where microbial activity can pose serious risks. 

 

Recognizing the importance of this issue, a global consumer packaged goods (CPG) company and a milling company have partnered to launch this request for proposals. They are looking for innovative solutions that address the microbial quality of wheat flour, aiming to exceed current quality standards and ensure an extra level of caution in their processes.

What we're looking for

We are seeking innovative solutions to improve the microbiological quality of wheat flour by reducing the microbial load (specifically, pathogenic Escherichia coli, Salmonella sp., and indicator Enterobacteriaceae). Ideal solutions should be simple, adaptable to our existing processes and supply chain, and implementable at either the milling stage or upon receipt at CPG facilities.

Solutions of interest include:
  • UV or ozone treatments that can provide sufficient lethality and maintain flour functionality
  • Pre-grinding systems that use electrolyzed water or other oxidizing agents to treat wheat
  • Best practice guidelines outlining trials for optimizing drying/storage to minimize microbes
  • Heat treatment technologies, such as, infrared, steam, or microwave heating
  • Novel chemical additions at the tempering stage of the milling process to significantly reduce micro
  • Handling and processing protocols
Our must-have requirements are:
  • Proven effectiveness in reducing microbial presence in wheat and/or flour
  • Integrate seamlessly with existing processes at flour milling facilities or CPG facilities
Our nice-to-have's are:
  • Solutions that can be implemented with little to no modification to existing infrastructure
  • Cost-effective solutions that can be quickly deployed
  • Solutions that meet regulatory requirements
What's out of scope:
  • Solutions that change the baking or nutritional properties of the flour
  • Solutions that leave any form of chemical residue or odor in the flour
Acceptable technology readiness levels (TRL):
Levels 3-9
What we can offer you
Eligible partnership models:
Sponsored researchCo-developmentSupply/purchase
Benefits:
Sponsored Research
Up to $50K for proof of concept with potential funding for further development.
Expertise
Chosen partners will have access to Experts in Cereal Science, Food Safety and Microbiology as needed for their proposal.
Q&A with the company

The Q&A is now closed.

Sort by:
Q.
We have done testing against the pathogens listed and others, and meet the other criteria you mention, but in other related food products besides wheat flour. Would this still be of interest?
1
A.
If it meets the criteria, we would be interested to learn more. Specifically with wheat flour it's important to retain the functionality of the gluten protein.
Team Member, Reviewer, Private Company
July 1, 2024
Is this response helpful?
0
0
Q.
Is ai treatment and decontamination of interest to your company? Calistair has developed reactors for air handling units that can be integrated very easily into any systems to eliminate biological contaminants and VOCs
1
A.
The flour itself needs to be decontaminated, so I don't think air treatment will help in this circumstance. But there are others in my company that may have an interest in air decontamination. I'll pass your company information on to them.
Team Member, Reviewer, Private Company
July 15, 2024
Is this response helpful?
0
0
Q.
1. If selected, would we be permitted to observe the entire process from arrival through packaging? 2. What metric do you use for determining cost effectiveness? 3. Will we be permitted to publish our results?
1
A.
1. For the right partner we would be willing to allow them to observe our processes that are relevant. 2. Ultimately, we would consider the added cost in use for a full solution. To get an idea of what would be reasonable you could consider an increase of about $0.10 per pound of flour or $10/CWT. 3. In most instances you would own your IP and publish if you like. We would like to help develop and then purchase the solution. In cases where we would jointly develop IP we would negotiate to an agreement. It would depend on the format of the solution.
Team Member, Reviewer, Private Company
August 19, 2024
Is this response helpful?
0
0
Q.
What are the economic boundaries for treatments to lower microbial load in wheat flour? Specifically, what is the acceptable cost (per unit flower) for these treatments to be considered economically viable and valuable?
1
A.
Viability would probably be in the $0.10 per pound of flour. But it would depend on the solution and how it is applied.
Team Member, Reviewer, Private Company
August 19, 2024
Is this response helpful?
0
0
A.
Thanks for your response and for providing insight into the cost viability. I was planning to collaborate with a mid-sized local miller here in Australia to implement the solution I had in mind (to have hand's on data and a scalable proof-of-concept). Unfortunately, the timelines didn’t align as they were overseas and have only just returned, which is why we didn’t apply.
1
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Agricultural EngineeringAgricultural ScienceAgronomyAnalytical ChemistryAntimicrobialsBiochemistryBiocidesBiofilmsCarbohydrate BiochemistryCrop Cultivation and Harvesting
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