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Private Company
High-barrier technologies for recyclable flexible packaging
  • Background
  • What we're looking for
  • What we can offer you
  • Q&A
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Background

Over-the-counter (OTC) wellness products, including vitamins, minerals, supplements (VMS), and oral health items are often packaged in sachets, stick packs, and strip packs. These packaging types rely on multi-material laminates to provide the high moisture and oxygen barriers required for product stability and shelf life. However, this combination of materials makes the packaging difficult or impossible to recycle using current infrastructure. As consumer demand for OTC and wellness products continues to grow globally, the environmental impact of their packaging becomes increasingly significant.  

 

New materials or packaging formats that maintain essential barrier properties while enabling recyclability or compostability within existing waste systems could play a meaningful role in advancing sustainability goals across the health and wellness industry.

What we're looking for

We are looking for medium, high, and ultra-high barrier solutions for flexible packaging that are recycle ready and/or recyclable. Complete packaging formats are preferred, but we are also open to standalone barrier technologies suitable for integration. Ideally, these solutions should reduce virgin petroleum-based plastic use and deliver a lower carbon footprint. While single-dose formats are the focus, re-sealable solutions that meet the requirements are also of interest.

Solutions of interest include:
  • Aluminum-based packaging
  • Bio-based polymer/barrier coatings
  • Cellulose-based packaging
  • High-barrier mono-material polymer/films
  • Flexible packaging with recycled content
  • Barrier additives for use in flexible packaging lines
Our must-have requirements are:
  • Target moisture vapor transition rate (MVTR - g/m2/day) of <0.05–0.1

  • Target oxygen transmission rate (OTR)

  • Recyclable or recycle-ready in its intended waste stream, as defined by RecyClass or the Association of Plastics Recyclers (APR)

  • Expected stability and seal performance under conditions typical of traditional form-fill-seal (FFS) production lines, including exposure to temperatures of 120–200°C

Our nice-to-have's are:
  • Supports good-quality printing
  • Features Innovative, inclusive opening mechanisms (e.g., tear, peel)
  • Includes post-consumer recycled content
  • Enables separation of individual units/dose
What's out of scope:
  • Technologies not eligible for food contact approval under EU or FDA guidelines
Acceptable technology readiness levels (TRL):
Levels 4-9
What we can offer you
Eligible partnership models:
Sponsored researchCo-developmentSupply/purchaseLicensing
Benefits:
Sponsored Research
Funding is proposal-dependent, starting with a proof-of-concept project that has the potential for expansion based on results and opportunities. The funding range is from $25,000 to $100,000 for a six-month project.
Q&A with the company

The Q&A is now closed.

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Q.
Would it be okay to submit a proposal If the material that we are utilizing is yet assessed its recyclability by RecyClass or the Association of Plastics Recylcers (APR)?
1
A.
Yes, please submit the idea with a point of view on potential recyclability. You can view the recycling guidelines online, but typically it comes down to material choice and weight. So typically mixed materials are difficult to recycle. If you can include information on your materials during the submission, we can then make a judgement on potential recyclability.
Team Member, Reviewer, Private Company
September 24, 2025
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