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Air quality and noise reduction in an industrial laboratory
  • Background
  • What we're looking for
  • What we can offer you
  • Who we are
  • Q&A
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Background

The laboratory processes of an integrated iron and steel company encompasses activities such as sampling, sample preparation and testing. These tasks are crucial for ensuring the quality and consistency of materials used in production at Tata Steel. However, some procedures pose significant challenges to maintaining a safe and comfortable work environment.  

 

The primary challenges include high noise levels (>80 dB), vibration, and fugitive emissions (dust and acid fumes). Certain laboratory equipment, such as the Micum drum and the auto hammering machine, generate high levels of noise (90-100 dB) and vibration, making the working environment uncomfortable and potentially harmful for employees. Mechanized sampling operations and pulverizing processes of ferroalloys release dust into the air, posing health risks if inhaled and affecting the overall air quality in the lab. Additionally, some analyses, such as the determination of total ammonia and naphthalene in rich and lean oils, involve heating samples to high temperatures, resulting in the emission of hazardous fumes. 

 

This RFP aims to enhance the laboratory environment at Tata Steel by sourcing innovative solutions to reduce noise levels and contain fugitive emissions, ensuring safer and more comfortable working conditions. We are seeking proposals for equipment and strategies aimed at improving occupational health and safety standards in laboratory settings.

What we're looking for

We are looking to collaborate with global experts to explore solutions to reduce noise levels (<60 dB) and contain fugitive emissions for easier collection and removal.

Solutions of interest include:
  • Containment of fugitive emissions, such as local exhaust ventilation systems, dust collectors, sealed enclosures, wet scrubbers, customized utilities, etc.
  • Noise reduction technologies, such as acoustic enclosures, noise dampening materials, isolation mounts, sound barriers, noise-canceling systems, etc.
Our must-have requirements are:
  • Ready to implement or requiring minimal adaptation.
  • Must not interfere with the operability and productivity of the existing equipment.
  • Easy to maintain.
Our nice-to-have's are:
  • Low-cost solutions that use materials locally available in India, more specifically Jamshedpur, Kalinganagar and Meramandali.
  • Scalable solutions.
What's out of scope:
  • Replacement of existing equipment.
Acceptable technology readiness levels (TRL):
Levels 8-9
What we can offer you
Eligible partnership models:
Sponsored researchSupply/purchaseCo-development
Benefits:
Sponsored Research
Tata Steel would fund the implementation and the amount of funding will be discussed after the techno-commercial finalization of the proposal.
Expertise
Partner will be assigned a representative from Scientific Services at Tata Steel. They will assist the partner during the project as required.
Tools and Technologies
Partners will be allowed to do local customization of instruments for reducing sound, vibration and fugitive emission in the labs.
Data
After NDA is signed we can share past data of lab instruments operation, images, fugitive emission data, sound data, etc.
Facilities and Services
Partner will be invited to concerned R&D labs for survey and on site understanding of the challenge (video call may also be explored). Required help will be given from Tata Steel to the selected partner.
Who we are

Shaped by a lineage of sound and straightforward business principles, the Tata group and our teams are built on a foundation of trust and transparency. We strongly believe that our people are our greatest asset. We also endeavor to nurture a culture of diversity, innovation, total quality management and employee care and respect. In all our global operating locations, we pride ourselves on being an equal opportunity employer and not discriminating on the basis of race, caste, religion, color, ancestry, gender, marital status, sexual orientation, age, nationality, ethnic origin or disability.

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Reviewers
Q&A with Tata Steel

The Q&A is now closed.

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Q.
Would this air quality solution be one off case or do Tata Steel have many laborotories where this would be used? What is the average area of one laboratory?
1
A.
Hi Panu, In India, Scientific Services laboratory footprints are spread across Jamshedpur, Meramandali, and Kalinganagar , with plans for additional laboratories at new project sites. Therefore, this is not an isolated case. The solution should be applicable to similar instruments, equipment, and tests across various locations. The laboratory areas vary, with 15-20 labs experiencing sound and air quality challenges. Smaller labs average around 2000 sq. ft. per floor, while larger labs average about 7000 sq. ft. per floor. The approximate room size for the instruments or tests is around 400 sq. ft., and the approximate area for each instrument is 20 sq. ft.
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Shikha Suman, Area Manager Program Management , Tata Steel
August 8, 2024
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0
A.
Hi Shikha, So one laboratory of for example 4000 sq.ft. can have 10 rooms of 400 sq.ft.? And the solution should fit to each room? BR, Panu
1
A.
The solution is required for approx. 15 rooms. The sizes of the rooms may vary depending upon the type of instruments. If it would help we can set up a video call and show the labs.
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Shikha Suman, Area Manager Program Management , Tata Steel
August 8, 2024
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0
0
Q.
Are you open to research groups developing new solutions? Your TRL requires things already on the market, but you mention sponsored research as one of your benefits. We have experience with sorbent columns for toxin removal from fluids, but not for this specific application.
1
A.
Hi, For this challenge, we are looking for ready to implement solutions in TRL 8-9. Perhaps in future we may have challenges where we look for early TRL research collaboration.
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Shikha Suman, Area Manager Program Management , Tata Steel
August 13, 2024
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0
0
Q.
Is it possible to get some facility layouts/drawings and more details on the equipment being used?
1
Q.
Could you consider technology at lower TRL (2-5 depending upon the pollutants to prioritize) e.g. Metal-Organic Frameworks filter cartridges or media coated with MOFs to remove acid fumes?
1
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