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Private Company
Advanced barrier systems for paper packaging
  • Background
  • What we're looking for
  • What we can offer you
  • Q&A
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Background

We’re proactively developing a next-generation packaging platform that keeps materials in circulation—designed for strong recyclability in paper streams and credible compostability pathways where appropriate. This direction also aligns with evolving policy and infrastructure: frameworks such as the EU Packaging and Packaging Waste Regulation (PPWR) and California Senate Bill 54 (SB54) are accelerating expectations for packaging that is demonstrably recyclable or compostable, increasing market pressure on formats that fall short.  

 

At the same time, paper-based flexible packaging must still protect product quality and run reliably on high-speed flow wrap lines. Our experience shows that paper structures often require more delicate handling and can raise risks of transit damage, sealing variability, and line disruption if not engineered for real equipment constraints.  

 

The key technical barrier is delivering recyclability- or compostability-ready paper structures without sacrificing flow wrap performance— moisture barrier, grease resistance, mechanical durability, seal reliability, and print durability—especially after the material is formed and processed, not just tested as a flat sheet.  

 

We invite materials innovators, coating developers, fiber-based packaging specialists, and cross-industry technology providers to collaborate on paper packaging systems that meet recyclability or compostability expectations while matching incumbent operational performance—and that can be rapidly prototyped, validated, and scaled for commercial use.

What we're looking for

We are seeking coating materials, barrier systems, fiber treatments, or process technologies that enable high-barrier paper-based packaging with strong functional performance and compatibility with high-speed Horizontal Form-Fill-Seal (HFFS) flow-wrap and Stand-up-Pouch (SUP) equipment. The ultimate goal is reliable forming, sealing, and cutting performance at commercial speeds (~100 ppm), along with structural integrity through processing and distribution.

Solutions of interest include:
  • Substrate & fiber engineering (functional papers, fiber blends, surface sizing, fiber modification)
  • PFAS-free barrier coatings & chemistries (bio based, synthetic, or hybrid)
  • Surface treatment or thin film technologies, such as plasma, vapor deposition, atomic layer deposition (ALD)
  • Repulpable multilayer paper structures
Our must-have requirements are:
  • Target moisture barrier after forming: water vapor transmission rate (WVTR) < 1 g/m²/24hr after forming (not flat sheet), under the defined test conditions of ASTM F1249
  • Grease resistance: KIT rating 12 (grease resistance; “Kit Test” per TAPPI T559) or equivalent demonstrated grease barrier performance
  • Mechanical durability: high puncture resistance with a target puncture force of ~15 newtons (N) or equivalent validated puncture metric
  • Paper basis weight window: total basis weight 30–75 grams per square meter (g/m²)
  • Low non-fiber content: <5% non-fiber content; solutions with >5% non-fiber content must be credibly demonstrated as recyclable or compostable through technical evidence
  • End of life: recyclable in paper streams (preferred) or certified compostable, with evidence or a clear plan to validate
Our nice-to-have's are:
  • Lower CO₂ footprint, renewable or upcycled inputs, and better overall LCA
  • Compatibility with flexographic printing, with reasonable durability against scuffing (given surface print constraints on paper)
What's out of scope:
  • Any solution with intentionally added PFAS or fluorinated compounds
  • Non-recyclable and non-compostable structures
  • PET, PE, or aluminum foil laminates as primary barrier approaches
  • Solutions that require entirely new capital equipment to run at target speeds
  • Two-sided coated paper solution
Acceptable technology readiness levels (TRL):
Levels 4-9
What we can offer you
Eligible partnership models:
Sponsored researchCo-developmentSupply/purchaseLicensing
Benefits:
Sponsored Research
Funding can be allocated to support proof‑of‑concept evaluations conducted at work with external R&D collaborators. Typical funding ranges from $15K to $100K depending on the scope.
Market Access
For solutions that are market-ready, sales contracts, licensing, or direct deployment may also be considered.
Q&A with the company

The Q&A is now closed.

Sort by:
Q.
Our facility at Brunel University has permeability testing capabilities for WVTR and we can perform surface and cross-sectional characterisation via SEM/EDX. Is this something we can support at a later stage?
WL
Wayne Lam, , Brunel University London
March 11, 2026
1
A.
Appreciate the offer. We will definitely reach out if needed.
Team Member, Reviewer, Private Company
March 13, 2026
Is this response helpful?
2
0
Q.
Do you have target coating specs, such as viscosity and flowability, for compatibility with your equipment? I have a PFAS-free, mostly bio-based waterborne paper coating and want to confirm fit.
1
A.
Hello, thank you for raising this question. We do not currently have a hard limit in place. If this may be a concern from a standard operational practice standpoint, we would value your input on potential solutions and how they could be applied to the packaging in your proposal.
Team Member, Reviewer, Private Company
March 16, 2026
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0
0
Q.
Would by-product streams from food-based production be considered? Completely renewable and compostible. We currently use for seed coatings. Paper coatings will need proof of concept work but can be quickly achieved.
1
A.
Hello, appreciate your interest in the project. We look forward to seeing your proposal if the material has the potential to meet the "Must-Have" requirements for the project. Thanks!
Team Member, Reviewer, Private Company
March 19, 2026
Is this response helpful?
0
0
Q.
You say PE laminates are out of scope. What about low coatweight extrusion coated PE?
1
A.
Hello, thank you for your interest. Unfortunately, low coatweight extrusion coated PE will be out of our scope. Thanks!
Team Member, Reviewer, Private Company
March 26, 2026
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0
0
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